The Need:
An automatic ON-LINE assembly line as an integral part of the production line.

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Pre-Development Manufacturing Process:

• Manual extraction of covers from the paint line.

• Transporting the covers to the coating area.

• Manual feeding of covers from the cover storage to a large container.

• Manual feeding of mounts of different sizes from stacking mounts to feed positions.

• Activating the container and waiting for the coating process to finish.

• Unloading products from the container.

• Transporting products back to the production line.

• Sequential feeding to the production line.

• Physically demanding, hazardous work in a noisy environment with very low productivity.

• Dependence on a skilled worker capable of such work.

 

The Solution:
Development of an automated assembly line as an integral part of the complete production process.

Description of the Solution:

• Automatic collection of covers from the paint line.

• Continued transportation of the covers to the assembly machine.

• Queue management and timing control through control mechanisms according to the specified production output.

• An orientation station that uses technological means to rotate the cover to the optimal orientation for resident feeding (large and small).

• Removal of residents from the feeding systems and placing them on the openings in the cover.

• Transporting the cover beneath the hydraulic press (quiet and adapted).

• Performing fastening and securing.

• Releasing the finished cover for further processing in the production line.

• Controlling and handling stops and slowdowns in a controlled and mechanical manner.

• High-level control and remote monitoring.

• Significant increase in efficiency by hundreds of percent.