The need:
Automatic valve assembly line including quality inspection.

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The process before the development of the machine:

manual assembly of the assembly,
Many low-output production workers,
A large number of invalid products and difficulty in the quality inspection process,
and sterilization problems.

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the solution:
Development based on an automatic station carousel.

• The various product components are drained to the carousel with the help of feeders, vibrations and other means.

• At each station a certain process is carried out - Starting with feeding, various assemblies, quality checks and ending with the unloading of finished products.

• The machine is fed in a valve bracket into which later in the process a silicon element is inserted which is inserted with great precision inside the valve bracket -This is how a one-way valve is obtained.

• The reliability of the valve is tested in both a force test and a vacuum test - 2 The tests are conducted ON-LINE at the test stations.

• Later, a plug is fed and stuck on top of the valve.

• A valve that did not pass the integrity tests will be ejected in the reject position.

• Only a valve that has successfully passed the quality checks will be released to the finished products position.

• High level control and computing + remote control.